Introduction to the Hobart Stickmate 160i
The Hobart Stickmate 160i stands out as one of the most budget-friendly yet reliable stick welders available on the market today. Known for its lightweight design and rugged durability, this inverter-based welder offers dual voltage flexibility, making it suitable for both DIY enthusiasts and professional welders who require portability without sacrificing performance.
While its price point is competitive, it’s important to note that some competitors may offer models at a lower cost. However, Hobart’s reputation for manufacturing long-lasting, high-quality equipment with comprehensive warranties justifies the slightly higher investment. This review aims to provide a detailed overview to help you determine if the Stickmate 160i aligns with your welding needs.
Package Contents and Included Accessories
- 10 ft. (3 m) electrode holder cable
- 10 ft. (3 m) work clamp cable
- 6.5 ft. (2 m) power cord with Multi-Voltage Plug (MVP) adapters for both 120V and 240V connections
- User manual and setup instructions
The contents are minimal but sufficient for immediate use, reflecting the simplicity of stick welding setups. Unlike MIG or TIG machines, stick welders typically require fewer components and accessories, making setup straightforward and hassle-free.
Technical Specifications
| Welder Type | Stick |
| Input Voltage | Dual voltage 120V/240V |
| Output Current Type | DC |
| Technology | Inverter-based |
| Duty Cycle | 120V: 65A at 20%, 34A at 100% 240V: 160A at 30%, 88A at 100% |
| Amperage Range | 120V: 20–80A 240V: 20–160A |
| Weldable Materials | Mild steel |
| Clamp Cable Length | 10 ft. (3 m) |
| Ground Cable Length | 10 ft. (3 m) |
| Maximum Thickness (Single-pass) | 120V: up to 1/8 inch 240V: up to 3/8 inch |
| Dimensions (H x W x L) | 10.5 x 7.125 x 13.375 inches |
| Weight | Approximately 15 lbs. |
| Warranty | Hobart’s industry-standard 3/5/1 warranty |
| Welding Quality Rating | ★★★★☆ |
| Price | Check latest price on Amazon |
Advantages of the Hobart Stickmate 160i
- Constructed with premium materials ensuring durability and longevity
- Designed to withstand tough work environments
- Extremely lightweight, enhancing portability for field work
- Incorporates Hot Start Technology for easy arc initiation
- Features an infinitely adjustable amperage control knob
- Supports dual voltage inputs for versatility
- Includes an integrated, adjustable shoulder strap for convenience
- Offers a comprehensive warranty for peace of mind
- Backed by the reputable Hobart brand
- Comes complete with all necessary accessories to start welding immediately
- Equipped with a high-quality ground clamp for secure connections
Limitations of the Hobart Stickmate 160i
- Duty cycle limitations may restrict continuous operation under heavy load
- Absence of a precise digital amperage display requires user estimation
- Primarily designed for stick welding; does not support TIG without additional modifications
Where to Purchase the Hobart Stickmate 160i
- Amazon
- Northern Tool
The Discontinuation of the Stickmate 210i Model
The Hobart Stickmate 210i was phased out at the end of 2019. It’s no longer available through retail channels and is rarely found on secondary markets. The decision likely stemmed from its similarity to Miller’s Thunderbolt 210, which competed directly with it. Hobart’s strategic move was to streamline their product lineup and avoid product overlap.
The Miller Thunderbolt 210, which shares many features with the 210i, offers a slightly higher power capacity and a different branding. For most users, the 160i remains the superior choice due to its balanced features and reliability. The discontinued 210i’s limited power and lack of dual voltage support make the 160i a more versatile option.
Key Considerations Before Purchasing the Hobart Stickmate 160i
Duty Cycle Constraints
Despite its high build quality, the duty cycle on the 160i is somewhat modest. When working at 65A on 120V, continuous operation is limited to about 2 minutes out of every 10, which may pose challenges during lengthy welds. For professional or heavy-duty applications, this means you might need to take frequent breaks or consider models with higher duty cycles.
Electrode Compatibility Issues
The 160i can handle various electrodes, including 6010, 6011, 6013, 7018, 7024, and others. However, using 6010 electrodes can sometimes be problematic as the arc may tend to cut out, especially on gapped joints. If your work predominantly involves 6010 electrodes, you might want to explore other models better optimized for such applications.
Absence of a Digital Amperage Display
The welder’s infinite amperage control is beneficial for fine-tuning output, but it lacks an LED or digital display to show exact current settings. This can make achieving consistent welds more challenging, especially for beginners. A digital readout would have provided more precision and ease of use.
Limited to Stick Welding
The 160i is solely designed for stick welding. While inverter technology allows some models to support TIG welding, this unit does not include that capability natively. If you require a multi-process machine that can switch between stick and TIG, you should consider other options.
Why the Hobart Stickmate 160i Excels
Exceptional Arc Stability and Electrode Support
The Stickmate 160i offers a stable, smooth arc that facilitates high-quality welds. Its Hot Start Technology ensures a quick and reliable arc strike, reducing the chances of electrode sticking and making the welding process more seamless. It supports a wide range of electrodes, including 6010, 6011, 6013, 7018, and more, making it suitable for various welding projects.
Simplicity and User-Friendliness
This welder is designed for ease of use. With a straightforward setup—plug in, attach electrodes and ground clamp, select amperage, and weld—it’s perfect for both beginners and experienced users. The intuitive front panel minimizes guesswork and makes adjusting settings quick and easy.
Portability and Versatility
Weighing only about 15 pounds and supporting dual voltage inputs, the 160i is highly portable. The included adjustable shoulder strap enhances mobility, making it ideal for fieldwork. The ability to switch between 120V and 240V seamlessly means you can use it in various locations without additional adapters or tools.
Robust Build Quality
Constructed with durable plastics and a sturdy metal casing, the 160i is built to withstand tough environments. Its high-quality electrode holder and cables ensure longevity, reducing the need for frequent replacements. This resilience makes it suitable for construction sites, workshops, or outdoor use where conditions can be harsh.
Comparison with Miller Thunderbolt Series
| Hobart Stickmate 160i |
Miller Thunderbolt 160 |
Miller Thunderbolt 210 |
|
|---|---|---|---|
| Input Voltage | 120V/240V | 120V/240V | 240V only |
| Amperage Output | 20–80A (120V) 20–160A (240V) |
20–80A (120V) 20–160A (240V) |
|
| Maximum Steel Thickness | 1/8 inch at 120V 3/8 inch at 240V |
Same as Hobart | |
| Weight | 15 lbs | 15 lbs | 15.5 lbs |
| Price Range | Moderate | Moderate to high | Higher |
Final Verdict
Overall, the Hobart Stickmate 160i is an excellent choice for those seeking a reliable, portable, and straightforward stick welding machine. Its robust construction, versatility, and ease of use outweigh its minor limitations, making it suitable for hobbyists and professionals alike. While it lacks some advanced features like a digital display or multi-process capabilities, its performance and durability justify its price. For users requiring more power or additional functionalities, exploring higher-end models or multi-process welders might be advisable. We hope this comprehensive review assists you in selecting the perfect welder for your projects. If you found this information helpful, please consider sharing it with friends or colleagues interested in welding equipment.
Related Hobart Product Review
- Hobart Handler 125